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Whats your favorite CP soap mold and why?


KJohnson

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My favourite is my mold from Soaphutch. It's a custom design and I got it in April and it's the only mold I use now. It can make any size bar I want. I can make 3 logs of 15 1" bars in a 3.5x2.25 size (the height can go up to 3.75" though. It can also make 3 logs of 15 1" bars in a 3 1/8x2 1/8 size. It can also make 16 individual (divider) bars that are 3.5x2.25 high or 32, 54 of divider bars that you can then cut each log into it's own bar. Or I can fill the whole slab or make several different bars in the log style with the many dams I ordered. The possibilities are endless really and I was so blown away by the craftmanship and attention to detail. It doesn't have to be lined, is easy to clean up and easy to use.

I would love to see a picture of your mold..it seems so versitile..

I can't quite figure out all it will do...:)

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I would love to see a picture of your mold..it seems so versitile..

I can't quite figure out all it will do...:)

To see their molds just google "soaphutch"

I was hoping to get one that has a liner or make a liner. I would rather not have to line the molds(with freezer paper/syran wrap) every time you use them.

I hope to hear back from the person who made liners for her molds out of silicone.

Regards

Carol

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Soaphutch molds look so amazing. They've been out of my budget but I was able to acquire 2 Silvermoons, which are fantastic. I've got some misc wooden ones but I don't want to use them at all with the love that I've got that is silicone. I had great CS when I got mine, and the quality is wonderful, though I'm not sure what's going on with them now. I have noticed that when I tend towards full water I have to wait longer to unmold but that's no surprise. normally the soap slides out slick and smooth 8 to 12 hrs later (the next morning).

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I'll get a picture up of my IKEA bastardized mold up ASAP. I have company coming this weekend. Also, I have a few molds that ROCK~ that were made for me personally, that I might sell.

Brand new log molds, lined in either Lexan glass [polycarbonate] or silicone.

Made of wood.

Perhaps I'll post my collection. :laugh2:

I can't wait to see your bastardized mold!! :rolleyes2 I would be interested in purchasing your mold that you don't want.

thanks

Carol

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I'll get a picture up of my IKEA bastardized mold up ASAP. I have company coming this weekend. Also, I have a few molds that ROCK~ that were made for me personally, that I might sell.

Brand new log molds, lined in either Lexan glass [polycarbonate] or silicone.

Made of wood.

Perhaps I'll post my collection. :laugh2:

i would like to see them too..

i like wood molds, but so want a silicone liner..

i have a upland slab..but i want a log mold..

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I really like my 9 bar Kelsei mold. I don't sell a whole lot of soap and its just the right size. If I line it with saran wrap its a piece of cake to unmold, but I'm lazy and just slide the bars off of the slab. I have wooden box lined with the silicone from wally world and it works real good but I hate to cut soap ( I really hate to wrap soap too) gosh I sound lazy.

ho-hum

Chuck

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  • 4 months later...

Lexan (Polycarbonate) Lining on wood molds:

In the past, we have tried cutting up fun foam sheets, several vinyls, freezer paper, plastic cutting board covers, and whatever else we could find to make liners. They start out great, but after a few batches the fun foam wrinkles and stretches, the vinyls wrinkle and stick, the freezer paper is OK but time consuming, and the plastic cutting board material wrinkles and sticks. There is always a battle between the liner, the soap, and me. My experience is that Lexan lined molds offer the least amount of prep-work to use (just spray with a little Pam), and the best results for the soap (smooth and no sticking). We have not used silicone or teflon lined molds, so cannot compare results with those. We believe they will work very well, but more expensive.

We do not want to come across as pushing Lexan. We have no vested interest. We do not sell molds (or soap) of any kind. We are just trying to share our experience. Lexan is similar to Plexiglas (Polymethyl methacrylate), but carbon based versus acrylic. They make airplane windshields out of this stuff.

We spray all surfaces lightly with Pam before we pour, add the batch, then let the saponification process happen. We then put it in the freezer for a couple of hours. When we take it out, we remove the molds wing nuts and dowel pins and the sides basically fall off, leaving very nice smooth soap. We make the molds as two L shapes sides and a base held on by pressure and two dowel pins (see pictures on following posting). The only problem we had was the base on the slab molds tended to act like a large magnet with the soap. It took lot of careful pressure and sliding to get the soap off the base. We solved this by going back to a Fun Foam liner just on the bases of the slab molds. The dividers hold it down flat. We have no idea why the sides and dividers work so well, yet the base did not. Anyway, with the foam base everything works great. We now use our freezer paper to wrap steaks instead of lining soap molds. banana.gif

Detailed Instructions for the mold:

There are some YouTube videos by Keith Brown that show you how to make the wood part. He makes a log mold with removable ends instead of my slab mold with two "L" shaped sides (see pictures on following posting), but the idea is basically the same.

Part 1 -

Part 2 -

Part 3 -

Keith's videos are mega-better than my words could ever be, but for the record here is what we did.

We do use good quality wood. Go to the hobby lumber section at Lowes or Home Depot to get the good stuff. It is very straight and free of knot holes. You can get walnut or oak if you want, but much more $$$. We think the high quality pine is just fine.

We bought the Lexan on eBay from Gene Wileson (PopDisplays). There are other sources, but he seems like an honest guy and refunded some shipping money without my asking or even knowing it was coming.

http://stores.shop.ebay.c...trksidZp4634Q2ec0Q2em322

We covered the sides and bottom of my two slab molds and a couple of log molds with the 1/32" (0.03”), and later made dividers for the two slabs and our 3" diameter round PVC molds from 1/8" Lexan.

For the slab mold

  1. My base piece is 10 9/16" by 10 1/16" by 1" thick, which the sides wrap around. This gives the mold an inside dimension of 10 1/2" by 10", once the 1/32" Lexan is glued to all four sides. This provides for a 3 by 4 grid of 12 bars, all 3 1/2" by 2 1/2" poured 1" thick. This is perfect if you plan to cut the twelve bars yourself. If you use the 1/8” dividers, the bars are not exactly 3 1/2" by 2 1/2" because the 1/8" dividers takes up some room when pushed down into the soap. However, the bar ends up slightly thicker than 1" because the dividers displace the soap up slightly when pushed in. We did not think about this before we decided to make dividers (oops). The bottom line is the bar volume is the right amount of soap intended, as long as you calculate your batch for a 10” by 10 1/2” by 1” container. If you want dividers, AND exactly 3 1/2” by 2 1/2” by 1” bars, you will need to adjust these measurements. The longer side will need 1/4” more (two 1/8” thick dividers), and the shorter side will need 3/8” more (three 1/8” dividers).
  2. My sides are all 1" thick by 4" pine, which is actually 3/4" by 3 1/2" when you measure it. You will need two pieces 10 13/16" long, and two pieces 11 5/16" long. One of each length screwed together makes an "L" shaped side. The longer piece butts onto the shorter, so the deck screws go in from the shorter piece side. We did pre-drill these with a 1/16" drill bit to avoid splitting the wood. Keith uses nails for the permanent two corners, but we felt 2" deck screws were better. It is best to cut all the pieces first, then fit it together on a good flat surface when ready to start drilling and screwing.
  3. The two “L” shaped pieces fasten together with one hanger bolt and wing nut at each opening corner. The bolt is called a 10-24 X 2 "hanger bolt". It has wood screw threads on one end, and machine screw threads (10-24) on the other.

    1. You drill a pilot hole into the wood on the left (first picture) with a 9/64" bit, as straight as you can.
    2. You take two wing nuts with a 10-24 thread and screw them onto the machine screw end, facing each other so you can lock then together against each other. This is just to give you something to hold on to while you screw the wood screw end into the hole you just drilled.
    3. Once it is in to the top of the wood screw threads, stop and take off the two wing nuts.
    4. Next you drill a receiving hole in the right piece of wood with about a 1/4" drill bit. This give you plenty of slop to squeeze and pull the sides tight around the base, and secure with a washer and wing nut when you assemble the mold.
    5. Repeat these steps 1 through 4 for the opposite open corner.
    6. The base is held in by pressure from the sides when assembled. However, we wanted to make sure the base did not fall out onto the floor with a fresh batch of soap in it. So we also drilled one 13/64" hole in the center of one side into the base (about an 1 1/2” deep), and the same to the opposite side to hold two 3/16" by 2” long dowel pins. With a dowel pin on two sides into the base, it will not fall out on you. It is best to drill this part when fully assembled, to make sure the dowel pin holes line up exactly.
    7. The lid will need to be 11 9/16" by 12 1/16", the overall outside dimensions of the mold. We used two more hanger bolts and wing nuts on opposite corners (looking down onto the mold) to fasten the lid down. However, a bungee cord or masking tape might work just as well for that.
    8. Once the wood mold is done and all together (except the lid of course), we started measuring, cutting, and gluing in the 1/32" thick Lexan lining.
    9. We cut them all 2 1/2" high. Two of them will be 10" minus 1/32" or 9 31/32 long, and two are 10 1/2" minus 1/32" or 10 15/32" long. The 1/32" shortness accounts for the need of the thickness of one piece butting up against another.
    10. The Lexan sheet has a thin plastic film covering on both sides. You can draw all your cut lines right onto this film with a thin tipped permanent marker. Then make sure you peal this off from both sides after cutting, and before you start gluing and assembling.
    11. We glued the 1/32" sides and bottom pieces to the wood using a thin coat of Liquid Nails. We thought about Gorilla Glue, but feared it would expand too much.
      (Continued on following posting)
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(Continued from previous posting)

For the dividers

  1. You will need three pieces 2 1/2" by 10 1/2" of the 1/8" think Lexan, and two pieces 2 1/2" by 10".
  2. You need three 1/8" slots cut into the 10" pieces at every 2 1/2" mark. Make the slots 1 5/16" long.
  3. You will need to cut two 1/8" slots into the 10 1/2" pieces at every 3 1/2" mark, also 1 5/16" long.
  4. We have a router table which helps. We just measured and drew the slot lines on the film coating, and then just eyeballed the lines on my router table and went for it. You do have to be careful when starting the blade into the slot, because the router bit will tend to want to pull the Lexan in the direction of the rotation. You also have to clean all the cuts when done with a fine file or razor knife to make sure they are reasonably smooth.
  5. Then all the pieces slide (tightly) into each other to form the 3 by 4 egg carton grid. We were going to glue the divider pieces together, but they fit tight enough that it wasn't necessary.

Slab mold pieces

IMG_0280-2.jpg

Slab mold with dividers in

IMG_0281-2.jpg

With foam liner to fix sticky base problem

IMG_0276-2.jpg

We spray, pour in soap and colors, do our swirls, push in dividers. This has the added feature of pulling colors down into the edges of each bar.

IMG_0291-2.jpg

A finished sample of Vanilla Cherry, with very nice smooth edges and color pulled down by dividers.

IMG_0285.jpg

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